Company Capabilities
| FOUNDRY | MACHINE SHOP | ||
|---|---|---|---|
| Process | Green Sand No-Bake Moulding | Captive Machine shop for Stator Housing | |
| Technology | Jolt Squeeze Moulding Hand Moulding OMEGA Plant | Turning, VTL, HMC, Drilling etc | |
| Total Area in M2 | 34000 | ||
| Constructional M2 | 16000 | ||
| Number of Employees | 328 | 48 | |
| Capital Invested | I400 Million INR | 80 Million INR | |
| Capacity | 1500 MT | 1000 Frames | |
| Current Utilization | 1000 MT | 550 frames | |
| Part Weight | Single Piece from 400 Grams to 2000 Kg. | Frame size 180 to 315 – Semi finished and fully finished | |
| Export % | 60 % of the total Production | 20% as on date |
Manufacturing Capabilities
Grades
Grey Cast Iron
• EN-GJL -150 to EN –GJL-350
• FG150 to FG400
• Class 20 to Class 50
Ductile Iron
(Nodular Iron)
• EN-GJS-350-22 to EN-GJS-800-2
• SG350/22 to SG 800/2
•Grade 60/40/18 to Grade 120/90/02
Weights
Green Sand Casting – 0.4 Kg to 60 Kg
No Bake Moulding – Maximum Weight 1400 kg.
( Can be expanded up to 2000 Kg in Cast Iron EN-GJL -200 grade )
Dimensions
Green Sand Casting Maximum 450 mm X 450 mm X 300 mm
No Bake Moulding – Parts upto 2 meter dimension
Our Process
Three Simple Step To Started Working Process
Tool Design & Development
In-House Processes
⇒ Tool Design and Layout
⇒ Methoding Design
External Process
⇒ Tool Manufacturing
⇒ Simulation
⇒ 2D to 3D Conversion
⇒ Tool 3D Development
Casting
In-House Processes
⇒ Core Making
⇒ Casting
⇒ Finishing
⇒ Quality Assurance
External Process
⇒ Non Destructive Testing
Machining
In-House Processes
⇒ Machining
⇒ Finishing
External Process
⇒ Non Destructive Testing
⇒ CMM Inspection
Industries and Countries Served
ERP
Shining Engineer has its own customized ERP
- We have Foundry Specific ERP which is centrally used for all functions.
- Each production unit, process and order are connected with ERP.
- Our Lab and Test Certificates are still not part of ERP system but they will be integrated by the end of 2020.