Shining ‘s Complete Infrastructure
Infrastructure for General Engineering
| FOUNDRY ( Unit 1 ) | |
|---|---|
| Process | No Bake Moulding |
| Technology | Hand Moulding OMEGA Plant |
| Capacity ( Monthly ) | 250 MT |
| Current Utilization ( Monthly ) | 90 MT |
| Part Weight | Single Piece up to 2000 Kg. |
| FOUNDRY | MACHINE SHOP | |
|---|---|---|
| Process | Green Sand No Bake Moulding | Captive Machine shop for Machining Stator Housings |
| Technology | Jolt Squeeze Moulding Hand Moulding OMEGA Plant | Turning , VTL , HMC , Drilling Extra |
| Total Area in M2 | 34000 | |
| Constructional M2 | 16000 | |
| Capacity ( Monthly ) | 1500 MT | 1000 Frames |
| Current Utilization ( Monthly ) | 800 MT | 550 frames |
| Part Weight | Single Piece from 400 Grams to 2000 Kg . | Frame size 180 to 450 – Semi finished and fully finished |
| Export % | 60 % of total Production | |
Infrastructure for Electricals Frame
| FOUNDRY ( Unit 2 & 4 ) | MACHINE SHOP | |
|---|---|---|
| Process | No Bake process – For Molding & Core making | Captive Machine shop for Machining Stator Housings |
| Technology | Hand Moulding OMEGA Plant | Turning , VTL , HMC , Drilling Extra |
| Capacity ( Monthly ) | 1000 MT | 1000 Frames |
| Current Utilization ( Monthly ) | 640 MT | 550 frames |
| Part Weight | Single Piece from 400 Grams to 2000 Kg. | Frame size 180 to 450 – Semi finished and fully finished |
| Export % | 60 % of total Production | |
Infrastructure for – Electric Frames – Production
Molding – Process – No-Bake Process
Sand Mixer with 8 MT/Hour – Omega
Sand Mixer with 10 MT/Hour – J.K F.M
Sand Mixer with 10 MT/Hour – J.K F.M
- Compaction Table
- Sand Reclamation
- PLC controlled Additives Box size – Variable
Melting – Cupola Furnace
26 Inch Diameter with 3500Kg per Hour Capacity – 6 No’s
Infrastructure for Green Sand
| FOUNDRY ( Unit 3) | |
|---|---|
| Process | Green Sand |
| Technology | Jolt Squeeze Moulding DISA ARPA 450 |
| Capacity ( Monthly ) | 250 MT |
| Current Utilization ( Monthly ) | 70 MT |
| Part Weight | Single Piece from 400 Grams to 60 Kg . |
| Box Size | 600 x 650 x 200/200 MM 700 x 800 x 150/150 MM |
Infrastructure – Green Sand Process
Green Sand Molding
• Arpa 450 Jolt Squeeze Machine with complete sand plant
• Box Size – 650 mm x 600 mm x 200 /200 mm
• 700 mm x 800 mm x 150 / 150 mm
Melting
• Induction Furnace of 550 KW – 750 Kg
Infrastructure – No Bake Process For General Engineering Parts
No Bake Molding
- Sand Mixer with 8 MT/Hour
- Omega
- Compaction Table
- Sand Reclamation
- PLC controlled Additives
- Box Size
- Variable
Induction Furnaces – 550 KW
- 750 Kg Capacity – 1 No
- 1000 Kg Capacity – 1 No